861 km · 12 toll plazas · about 14 h 45 min on the road. Change the vehicle, fuel or mileage below and every number updates.
“est.” = this plaza doesn't publish fees in the NHAI dataset; we use the median fee for your vehicle class.
The road distance from Surat to Hubli is 861 km via NH48, NH160 — too long for most people to drive in one go.
You cross 12 toll plazas across Gujarat, Maharashtra, Karnataka. For a car the published fees add up to ₹620 one way, about ₹0.72 per km. 6 plazas on this route do not publish fees in the NHAI dataset; budget about ₹480 extra to be safe.
At 14 h 45 min of realistic driving time, plan an overnight halt roughly halfway — two drivers sharing the wheel is the safer option if you must do it in one day.
States on the way: GujaratMaharashtraKarnataka
Fees for a single journey with FASTag. Return fees apply when you come back through the same plaza within 24 hours; a monthly pass covers 50 single journeys in a month.
| # | Toll plaza | At km | State | Car single | Car return | Car monthly | LCV | Bus/Truck | Multi-axle |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Boriach | 46 | Gujarat | ₹120 | ₹180 | ₹4,030 | ₹195 | ₹410 | ₹640 |
| 2 | Bhagwada | 105 | Gujarat | ₹130 | ₹190 | ₹4,265 | ₹205 | ₹435 | ₹680 |
| 3 | Achhad Border Check Poststate | 148 | Maharashtra | n/a | — | — | — | — | — |
| 4 | Charoti | 169 | Maharashtra | ₹95 | ₹140 | ₹3,110 | ₹150 | ₹315 | ₹495 |
| 5 | Khaniwade | 216 | Maharashtra | ₹130 | ₹195 | ₹4,335 | ₹210 | ₹440 | ₹690 |
| 6 | Bhiwandistate | 264 | Maharashtra | n/a | — | — | — | — | — |
| 7 | Shilphata NH48state | 281 | Maharashtra | n/a | — | — | — | — | — |
| 8 | Shedung NH48state | 304 | Maharashtra | n/a | — | — | — | — | — |
| 9 | Kusgaon NH48state | 347 | Maharashtra | n/a | — | — | — | — | — |
| 10 | Dehuroad NH 48state | 377 | Maharashtra | n/a | — | — | — | — | — |
| 11 | Hattargi | 738 | Karnataka | ₹25 | ₹35 | ₹810 | ₹40 | ₹80 | ₹130 |
| 12 | Hirebagewadi | 790 | Karnataka | ₹120 | ₹180 | ₹4,020 | ₹195 | ₹410 | ₹640 |
| Total (published fees) | 861 | ₹620 | ₹920 | ₹995 | ₹2,090 | ₹3,275 |
Totals for all 12 plazas, including our estimate for 6 plazas without published fees. “No FASTag” is the 1.25x UPI rate.
| Vehicle class | One way (FASTag) | Return in 24 h | No FASTag (UPI) |
|---|---|---|---|
| Car / Jeep / Van | ₹1,100 | ₹1,880 | ₹1,376 |
| LCV / Mini bus | ₹1,745 | ₹2,995 | ₹2,181 |
| Bus / Truck (2 axle) | ₹3,650 | ₹6,255 | ₹4,564 |
| 3-axle commercial | ₹4,205 | ₹7,370 | ₹5,255 |
| 4–6 axle (MAV) | ₹5,765 | ₹9,895 | ₹7,209 |
| 7+ axle (oversized) | ₹6,985 | ₹11,980 | ₹8,731 |
One way, 861 km, at Gujarat prices (petrol ₹102.25/L, diesel ₹98.38/L). Typical highway mileage; change it in the calculator for your car.
| Car type | Petrol | Diesel | CNG | Electric |
|---|---|---|---|---|
| Hatchback | ₹4,892 | ₹3,851 | ₹2,940 | ₹2,153 |
| Sedan | ₹5,871 | ₹4,460 | ₹3,475 | ₹2,461 |
| SUV / MUV | ₹8,006 | ₹6,052 | ₹4,497 | ₹3,132 |
Petrol is cheapest in Gujarat (₹102.25/L) and dearest in Maharashtra (₹112.45/L). Filling the ~57 litres you need in Gujarat saves about ₹586 versus buying it all in Maharashtra.
For the same sedan, fuel for one way costs ₹5,871 on petrol, ₹4,460 on diesel and about ₹2,461 on electric (public fast charging at ₹20/kWh; home charging is far cheaper). An EV with ~350 km real range needs about 3 charging stops on the way.
The pass costs ₹3,075 for 200 crossings (₹15.38 per crossing) on NHAI plazas. This trip uses 6 crossings one way — worth about ₹92 of pass value against ₹620 in regular fees. If you drive highways often, the pass pays off on this route.
Return within 24 hours and the car toll for the round trip is ₹920 instead of ₹1,240 — a 26% discount that FASTag applies automatically.
About ₹1,100 one way with FASTag across 12 plazas — ₹620 in published fees plus ~₹480 estimated for 6 plazas that don't publish rates. A return within 24 hours costs ₹1,880. Without FASTag you pay 1.25x by UPI: ₹1,376.
12 on the fastest route: Boriach, Bhagwada, Achhad Border Check Post, Charoti, Khaniwade, Bhiwandi, Shilphata NH48, Shedung NH48, Kusgaon NH48, Dehuroad NH 48, Hattargi, Hirebagewadi.
About 57 litres for a car doing 15 km/l (₹5,871 at Surat prices). A hatchback at 18 km/l needs ~48 L; an SUV at 11 km/l needs ~78 L.
Around ₹6,971 one way for a petrol sedan (fuel ₹5,871 + toll ₹1,100), or ₹13,622 for a same-day return. Split between four people that is ₹1,743 each, one way.
Plan on about 14 h 45 min including short breaks. Free-flowing traffic can do it in 10 h 33 min, but towns, trucks and plaza queues usually add time.
One way with FASTag: bus/2-axle truck ₹3,650, 3-axle ₹4,205, 4–6 axle ₹5,765, 7+ axle ₹6,985 (includes estimates for plazas without published fees).
Yes, plazas charge the same fee in both directions, so the Hubli to Surat toll is the same ~₹1,100 for a car. Fuel cost differs only if you fill up at Hubli's state price.
Fees are revised every 1 April and some plazas change mid-year, so treat results as a close estimate. Spotted a wrong fee or a missing plaza? Tell us — we fix reported errors within 72 hours and log them on our corrections page.
Built and maintained by Nikhil Shrivastava. Full method: how the calculator works.
Last updated: 24 October 2026