1,327 km · 27 toll plazas · about 23 h 5 min on the road. Change the vehicle, fuel or mileage below and every number updates.
“est.” = this plaza doesn't publish fees in the NHAI dataset; we use the median fee for your vehicle class.
The road distance from Lonavala to Madurai is 1,327 km via NH48 — too long for most people to drive in one go.
You cross 27 toll plazas across Maharashtra, Karnataka, Tamil Nadu. For a car the published fees add up to ₹1,315 one way, about ₹0.99 per km. 10 plazas on this route do not publish fees in the NHAI dataset; budget about ₹800 extra to be safe.
At 23 h 5 min of realistic driving time, plan an overnight halt roughly halfway — two drivers sharing the wheel is the safer option if you must do it in one day.
Madurai draws heavy pilgrim traffic on weekends and festival days; leave early to avoid queues at the plazas and in town.
States on the way: MaharashtraKarnatakaTamil Nadu
Fees for a single journey with FASTag. Return fees apply when you come back through the same plaza within 24 hours; a monthly pass covers 50 single journeys in a month.
| # | Toll plaza | At km | State | Car single | Car return | Car monthly | LCV | Bus/Truck | Multi-axle |
|---|---|---|---|---|---|---|---|---|---|
| 1 | Kusgaonstate | 3 | Maharashtra | n/a | — | — | — | — | — |
| 2 | Dehuroad NH 48state | 34 | Maharashtra | n/a | — | — | — | — | — |
| 3 | Kasaba (Bijapur) | 388 | Karnataka | ₹75 | ₹110 | ₹2,460 | ₹120 | ₹250 | ₹390 |
| 4 | Nagarhalla | 450 | Karnataka | ₹120 | ₹180 | ₹3,950 | ₹185 | ₹380 | ₹585 |
| 5 | Vanagari | 511 | Karnataka | ₹65 | ₹100 | ₹2,185 | ₹105 | ₹220 | ₹350 |
| 6 | Shahapur | 565 | Karnataka | ₹65 | ₹100 | ₹2,485 | ₹105 | ₹220 | ₹350 |
| 7 | Hitnal | 569 | Karnataka | ₹50 | ₹80 | ₹1,745 | ₹80 | ₹165 | ₹250 |
| 8 | Thimmalapura | 603 | Karnataka | ₹95 | ₹140 | ₹3,105 | ₹150 | ₹315 | ₹495 |
| 9 | Kannanakatte | 667 | Karnataka | ₹90 | ₹135 | ₹3,045 | ₹150 | ₹310 | ₹485 |
| 10 | Guilalu | 729 | Karnataka | ₹85 | ₹130 | ₹2,885 | ₹140 | ₹295 | ₹460 |
| 11 | Karajeevanahalli | 798 | Karnataka | ₹85 | ₹130 | ₹2,885 | ₹140 | ₹295 | ₹460 |
| 12 | Kaythsandra/Tumkur/Chokkanahalli | 840 | Karnataka | n/a | — | — | — | — | — |
| 13 | Neelamangala - Tumkur /Kulumepalya | 872 | Karnataka | n/a | — | — | — | — | — |
| 14 | Towards Neelmangla | 876 | Karnataka | ₹55 | ₹85 | ₹1,705 | ₹100 | ₹200 | ₹320 |
| 15 | Tumkur Road (P7)state | 887 | Karnataka | n/a | — | — | — | — | — |
| 16 | Magadi Road (P6)state | 893 | Karnataka | n/a | — | — | — | — | — |
| 17 | Mysore Road (P5)state | 902 | Karnataka | n/a | — | — | — | — | — |
| 18 | Kanakapura Road (P3)state | 911 | Karnataka | n/a | — | — | — | — | — |
| 19 | Bannerghatta Road (P2)state | 918 | Karnataka | n/a | — | — | — | — | — |
| 20 | Elevated Section/ Electronic City | 928 | Karnataka | ₹60 | ₹90 | ₹1,845 | ₹85 | ₹170 | ₹345 |
| 21 | Attibele (BETPL) | 943 | Karnataka | ₹35 | ₹55 | ₹1,105 | ₹60 | ₹125 | ₹260 |
| 22 | Karagadahalli | 1015 | Tamil Nadu | ₹85 | ₹130 | ₹2,870 | ₹140 | ₹290 | ₹455 |
| 23 | L&T Krishnagiri Thopur Toll P | 1047 | Tamil Nadu | ₹120 | ₹185 | ₹3,655 | ₹215 | ₹425 | ₹685 |
| 24 | Omallur | 1084 | Tamil Nadu | ₹95 | ₹145 | ₹2,915 | ₹170 | ₹340 | ₹545 |
| 25 | Rasampalayan | 1152 | Tamil Nadu | ₹60 | ₹90 | ₹1,760 | ₹105 | ₹205 | ₹330 |
| 26 | Velanchettiyur | 1225 | Tamil Nadu | n/a | — | — | — | — | — |
| 27 | Kodai Road (Kozhinjipatti ) | 1286 | Tamil Nadu | ₹75 | ₹115 | ₹2,255 | ₹130 | ₹265 | ₹425 |
| Total (published fees) | 1327 | ₹1,315 | ₹2,000 | ₹2,180 | ₹4,470 | ₹7,190 |
Totals for all 27 plazas, including our estimate for 10 plazas without published fees. “No FASTag” is the 1.25x UPI rate.
| Vehicle class | One way (FASTag) | Return in 24 h | No FASTag (UPI) |
|---|---|---|---|
| Car / Jeep / Van | ₹2,115 | ₹3,600 | ₹2,645 |
| LCV / Mini bus | ₹3,430 | ₹5,770 | ₹4,286 |
| Bus / Truck (2 axle) | ₹7,070 | ₹11,915 | ₹8,839 |
| 3-axle commercial | ₹9,805 | ₹16,210 | ₹12,255 |
| 4–6 axle (MAV) | ₹11,340 | ₹19,070 | ₹14,179 |
| 7+ axle (oversized) | ₹13,160 | ₹22,245 | ₹16,450 |
One way, 1,327 km, at Maharashtra prices (petrol ₹112.45/L, diesel ₹99.10/L). Typical highway mileage; change it in the calculator for your car.
| Car type | Petrol | Diesel | CNG | Electric |
|---|---|---|---|---|
| Hatchback | ₹8,291 | ₹5,978 | ₹4,543 | ₹3,318 |
| Sedan | ₹9,949 | ₹6,922 | ₹5,369 | ₹3,792 |
| SUV / MUV | ₹13,567 | ₹9,394 | ₹6,948 | ₹4,826 |
Petrol is cheapest in Tamil Nadu (₹108.78/L) and dearest in Maharashtra (₹112.45/L). Filling the ~88 litres you need in Tamil Nadu saves about ₹325 versus buying it all in Maharashtra.
For the same sedan, fuel for one way costs ₹9,949 on petrol, ₹6,922 on diesel and about ₹3,792 on electric (public fast charging at ₹20/kWh; home charging is far cheaper). An EV with ~350 km real range needs about 4 charging stops on the way.
The pass costs ₹3,075 for 200 crossings (₹15.38 per crossing) on NHAI plazas. This trip uses 17 crossings one way — worth about ₹261 of pass value against ₹1,315 in regular fees. If you drive highways often, the pass pays off on this route.
Return within 24 hours and the car toll for the round trip is ₹2,000 instead of ₹2,630 — a 24% discount that FASTag applies automatically.
About ₹2,115 one way with FASTag across 27 plazas — ₹1,315 in published fees plus ~₹800 estimated for 10 plazas that don't publish rates. A return within 24 hours costs ₹3,600. Without FASTag you pay 1.25x by UPI: ₹2,645.
27 on the fastest route: Kusgaon, Dehuroad NH 48, Kasaba (Bijapur), Nagarhalla, Vanagari, Shahapur, Hitnal, Thimmalapura, Kannanakatte, Guilalu, Karajeevanahalli, Kaythsandra/Tumkur/Chokkanahalli, Neelamangala - Tumkur /Kulumepalya, Towards Neelmangla, Tumkur Road (P7), Magadi Road (P6), Mysore Road (P5), Kanakapura Road (P3), Bannerghatta Road (P2), Elevated Section/ Electronic City, Attibele (BETPL), Karagadahalli, L&T Krishnagiri Thopur Toll P, Omallur, Rasampalayan, Velanchettiyur, Kodai Road (Kozhinjipatti ).
About 88 litres for a car doing 15 km/l (₹9,949 at Lonavala prices). A hatchback at 18 km/l needs ~74 L; an SUV at 11 km/l needs ~121 L.
Around ₹12,064 one way for a petrol sedan (fuel ₹9,949 + toll ₹2,115), or ₹23,498 for a same-day return. Split between four people that is ₹3,016 each, one way.
Plan on about 23 h 5 min including short breaks. Free-flowing traffic can do it in 16 h 27 min, but towns, trucks and plaza queues usually add time.
One way with FASTag: bus/2-axle truck ₹7,070, 3-axle ₹9,805, 4–6 axle ₹11,340, 7+ axle ₹13,160 (includes estimates for plazas without published fees).
Yes, plazas charge the same fee in both directions, so the Madurai to Lonavala toll is the same ~₹2,115 for a car. Fuel cost differs only if you fill up at Madurai's state price.
Fees are revised every 1 April and some plazas change mid-year, so treat results as a close estimate. Spotted a wrong fee or a missing plaza? Tell us — we fix reported errors within 72 hours and log them on our corrections page.
Built and maintained by Nikhil Shrivastava. Full method: how the calculator works.
Last updated: 24 October 2026